Fully Automated Energy-Saving Tims Oven Enamel Coating Line/Equipment Achieve 85% Labor Cut

Customization: Available
Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
Coating Type: Anti-corrosion Coating

Product Description

Basic Specifications

Heating System
Diesel, electric, gas, LPG
Warranty
One-Year Warranty
Enamel Thickness
60-120μm
Firing Temp
820-900℃
Control Accuracy
±2℃
Temperature Uniformity
≤±5℃
Firing Time
3-6min
Power Supply
440V/380V/50Hz/60Hz
Certifications
CE ISO9001 SGS
Energy Consumption
≤6.5 Kw·H / Piece
Thermal Efficiency
≥86%
Main Materials
Cold-Rolled Carbon / Stainless Steel

Product Overview

Integrated automated enamel processing production line, specifically designed for oven cavities, oven doors, cooktop panels, grill racks, and other cookware components. It encompasses the entire process of "pre-treatment, enamel coating/drying, firing, and inspection," making it suitable for batch production needs in the home appliance industry.

Specialized Coating Solutions

For complex structures such as rounded corners of oven liners and gaps in grill rack mesh, a dual-mode coating module is customized. Includes electrostatic coating for flat parts and servo-driven roller coating for curved parts, ensuring a qualification rate exceeding 99.6%.

Energy Saving & Environmental Protection

Equipped with a flue gas waste heat recovery heat exchanger, achieving a waste heat utilization rate of ≥72%. High-alumina refractory bricks and nano thermal insulation reduce heat loss by 40% compared to traditional equipment.

Full Process Automation

From loading and degreasing to firing and inspection, the process is fully automated. Labor costs are reduced by 85% compared to manual lines. Supports "one-touch switching" for different models via PLC.

Core Functions & Features

Multi-component compatibility: Dual-mode "wet automatic spray and dry electrostatic spray" adaptation for oven liners, panels, and racks.
Precise Parameter Control: PLC monitoring of flow rates and firing temperatures ensuring high gloss (≥90GU).
Modular Design: Each functional module is independently expandable, reducing upgrade costs and extending equipment life.
Intelligent Monitoring: Real-time data display for conveyor speed, furnace temperature, and safety alarms.
Quality Standards: Uniform coating with impact resistance and adhesion ≥5N/cm, meeting ASTM D3359 standards.

About the Company

Founded in 2003, we are a professional enterprise engaged in the research, development, manufacturing, and service of high-end enamel equipment and intelligent production lines. As a national high-tech enterprise and vice chairman unit of the China Enamel Industry Association, we focus on providing non-standard automation solutions, including robot integration and high-temperature firing equipment.

Our manufacturing capabilities span across multiple bases with a combined area exceeding 100,000 square meters. We hold over 100 patents and have achieved IATF16949:2015 Quality Management System Certification. Our scope includes complete automatic enamel lines, pre-treatment equipment, and various logistics conveying systems.

Cooperative Partners

Frequently Asked Questions

What is the production lead time for the equipment?
The standard production cycle for a complete coating line is 30-70 days, depending on specific customization requirements and functional modules.
What information is needed for a customized quote?
Please provide the workpiece type, maximum dimensions (L×W×H), weight range, expected daily output, coating process requirements, and available factory space.
How long does the on-site installation take?
Installation and commissioning generally take 30-60 days. Small machines may take ~20 days, while large integrated lines require more time for stable operation tests.
What is the warranty period for the production line?
All equipment comes with a 12-month warranty from the date of successful commissioning, covering repair or replacement of faulty components.
How do you handle technical troubleshooting?
We offer remote debugging within 2 hours for software issues and arrange on-site engineer support within 5-10 working days for major mechanical failures.
Are spare parts readily available?
A set of free wearing parts (filters, nozzles) is provided with the equipment. Additional spare parts can be delivered via international logistics within 3-7 working days.

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