Dual-Mode Enameling Energy-Saving Tims Oven Enameling Coating Machine/Equipment for Irregular Oven Parts

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Dual-Mode Enameling Energy-Saving Tims Oven Enameling Coating Machine/Equipment for Irregular Oven Parts

Customization:	Available
Application:	Appliance Industry
Coating Type:	Anti-corrosion Coating

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Product Description

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Basic Technical Specifications

Heating System	Diesel, electric, gas, LPG
Warranty	One-Year Warranty
Enamel Layer Thickness	60-100μm (Flat) / 80-120μm (Cavity)
Firing Temperature	820-900℃ (Optimal for Enamel Fusion)
Temperature Control Accuracy	±2℃
Temperature Uniformity	≤±5℃
Firing Time	3-6min (Adjustable)
Power Supply	440V/380V/50Hz/60Hz (Customizable)
Certifications	CE, ISO9001, SGS
Furnace Thermal Efficiency	≥86% (With Heat Recovery)
Materials Compatible	Cold-Rolled Carbon Steel / Stainless Steel
Production Capacity	76 sets / Year

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Product Description

Oven Enamel Production Line: An integrated automated processing line featuring pre-treatment, wet/dry enamel spraying modules, drying, high-temperature firing, cooling, and inspection units. Specifically designed for oven cavities, doors, cooktop panels, and grill racks.

Specialized Coating Solutions: Dual-mode coating modules for complex structures like rounded corners and grill meshes. Features electrostatic coating for flat parts and servo-driven roller coating for irregular shapes, ensuring qualification rates exceeding 99.6%.

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Product Advantages

Multi-Zone Temperature Control: Customizable temperature curves to meet distinct firing requirements for different workpieces and glazes.

Energy Efficiency: High-alumina refractory insulation and waste heat recovery systems reduce heat loss by 40% compared to traditional equipment.

Automation: Full process from degreasing to inspection is automated, reducing labor costs by up to 85%.

Environmental Protection: Advanced oil-water separation and counter-current rinsing systems reduce chemical and water consumption by 30-50%.

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Product Composition

Pre-treatment Module: Degreasing (50-55°C), 2-stage rinsing, and hot air circulation drying tunnel.

Enameling Module: Servo-driven roller coating for irregular parts and 60-80kV electrostatic coating for flat surfaces.

Firing Module: Continuous gas radiant tube or electric furnace with cold-hot exchange zones.

Control Module: 12-inch touch screen PLC with MES data interaction for real-time production monitoring.

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Core Features

Modular & Expandable: Functional modules can be independently added or adjusted to increase capacity or product variety.

Easy Maintenance: Graphical interface and modular core components allow for quick replacement and low failure rates (≤0.05%).

Safety & Quality: Complies with food contact safety standards (GB 4806.10-2016) and high-temperature durability requirements.

AI Intelligent Flow: Supports robotic loading/unloading for true "one-piece flow" production.

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Company Expertise

Founded in 2003, our company is a high-tech enterprise specializing in R&D, manufacturing, and service of high-end enamel equipment. We maintain a large-scale manufacturing presence with facilities covering over 100,000 square meters. Our technical portfolio includes over 120 patents in the field of intelligent coating and high-temperature firing.

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Cooperative Customers

Frequently Asked Questions

How long is the standard production lead time?

The standard production cycle is 30-70 days depending on customization requirements. Large-scale integrated lines may take slightly longer.

What information is needed for a customized quote?

Please provide workpiece types, dimensions, weight, expected daily output, preferred coating type (wet/dry), and available factory space.

How is the equipment installation handled?

We provide turnkey installation. Our engineers will perform on-site setup and testing for 30-60 days until the system operates stably.

What after-sales support do you offer?

We provide a 12-month warranty, free wearing parts, remote technical troubleshooting within 2 hours, and on-site mechanical support.

Can the production line handle different materials?

Yes, the system is compatible with cold-rolled carbon steel and high-end stainless steel (Grade 304), common in appliance manufacturing.

Is the equipment energy efficient?

Absolutely. Our firing furnaces feature patented waste heat recovery systems that achieve over 72% waste heat utilization, significantly lowering operational costs.