Enamel Coating Production Line Suitable for Oven and BBQ

Customization: Available
Application: Appliance Industry
Coating Type: Anti-corrosion Coating

Product Description

Basic Specifications

Heating systemDiesel, electric, gas, LPG
WarrantyOne-Year Warranty
Enamel Layer Thickness60-100μm / 80-120μm
Firing Temperature820-900℃
Control Accuracy±2℃
Temperature Uniformity≤±5℃
Firing Time3-6min
Power Supply440V/380V/50Hz/60Hz
CertificationsCE, ISO9001, SGS
Thermal Efficiency≥86%
Energy Consumption≤6.5 Kw·H / Piece
Production Capacity76 sets / Year

Product Description

Enamel Coating Production Line

This integrated automated enamel processing production line is specifically designed for oven cavities, oven doors, cooktop panels, grill racks, and other cookware components. It encompasses the entire process of pre-treatment, enamel coating, drying, firing, and inspection, making it ideal for batch production in the home appliance industry.

Applicable Workpieces

  • Categories: Oven liners (rectangular and curved), oven door glass frames, grill racks, and outer panels.
  • Materials: Cold-rolled carbon steel and Stainless Steel (Grade 304).
  • Specifications: Dimensions ranging from 300x200x100mm to 1200x600x400mm.

Key Advantages

Production Line Detail 1
Production Line Detail 2
🎯
Specialized Coating

Dual-mode coating module including electrostatic coating for flat parts and servo-driven roller coating for curved parts, achieving a qualification rate of over 99.6%.

🌡️
Multi-Zone Temperature Control

Features adjustable temperature curves to satisfy distinct firing demands. Temperature uniformity is maintained within ±5℃ by PLC regulation.

♻️
Energy Saving

Equipped with high-alumina refractory brick and waste heat recovery systems, reducing heat loss by 40% and increasing utilization by ≥72%.

🤖
Full Automation

Automated loading, degreasing, drying, coating, and firing reduces labor costs by 85%. Features "one-touch switching" for different models.

Product Composition

Composition 1
Composition 2

Pre-treatment Module

Includes degreasing at 50-55°C, 2-stage rinsing with online water quality monitoring, and a hot air circulation drying tunnel with SUS304 stainless steel lining.

Enameling & Firing

Features 2 servo-driven roller coating machines for irregular workpieces and electrostatic machines for flat surfaces (60-80kV). The firing zone operates between 750~850°C with gas radiant tubes or electric heating.

Advanced Features

  • Quality Traceability: QR code and FRD system for documenting enameling parameters and firing curves for over a year.
  • Modular Design: Functional modules can be independently separated or combined for easy capacity expansion.
  • Intelligent Monitoring: Real-time data display for conveyor speed, furnace temperature, and safety alarms via a 12-inch touch screen.
  • Environmental Compliance: Includes oil-water separators, pulse-jet bag filters, and wastewater neutralization tanks.
Feature Overview

Cooperative Customers

Global Customers

Frequently Asked Questions

1. What is the standard production lead time?
The standard production cycle for a complete coating line is 30-70 days, depending on customization and capacity requirements.
2. What information is required for a project quote?
Please provide workpiece types, dimensions, weight, expected daily output, preferred coating process, and available factory space.
3. Do you provide on-site installation services?
Yes, we provide turnkey installation and commissioning. Engineers will visit your facility for 30-60 days to ensure stable operation and staff training.
4. What is included in the after-sales support?
We provide a 12-month warranty, a set of free wearing parts, remote software debugging within 2 hours, and detailed maintenance manuals.
5. Which materials can be processed on this enamel line?
The system is optimized for cold-rolled carbon steel and high-end Stainless Steel (Grade 304), commonly used for oven liners and grill racks.
6. How does the system achieve high energy efficiency?
Through composite insulation layers and flue gas waste heat recovery exchangers that preheat combustion air, achieving waste heat utilization rates ≥72%.

Related Products