Precise Enamel Thickness High Automation High-Capacity Oven/BBQ Enamel Line/Equipment

Customization: Available
Application: Appliance Industry
Coating Type: Anti-corrosion Coating

Product Description

📋 Basic Information
Heating system
Diesel, electric, gas, LPG
Warranty
One-Year Warranty
Enamel Layer Thickness
60-100μm (Flat) / 80-120μm (Cavity)
Firing Temperature
820-900℃
Control Accuracy
±2℃
Thermal Efficiency
≥86%
Firing Time
3-6min
Certifications
CE, ISO9001, SGS
Materials
Cold-Rolled Carbon Steel / Stainless Steel
Production Capacity
76 sets / Year
⚙️ Product Description
Enamel Line Equipment

Integrated automated enamel processing production line specifically designed for oven cavities, oven doors, cooktop panels, grill racks, and other cookware components. It encompasses the entire process of "pre-treatment, enamel coating/drying, firing, and inspection," making it ideal for batch production in the home appliance industry.

Equipment Detail 1
Equipment Detail 2
✅ Specialized Coating Solutions

Dual-mode coating module including electrostatic coating for flat parts (uniformity ≥99%) and servo-driven roller coating for curved parts like oven liners.

✅ Energy Efficient

Equipped with high-alumina refractory brick and waste heat recovery systems. Reduces heat loss by 40% compared to traditional equipment.

✅ Full Automation

Reduces labor costs by 85%. "One-touch switching" for different models allows adjustment in ≤3 minutes.

🏗️ Product Composition

1. Pre-treatment Module: Includes degreasing (50-55°C), 2-stage rinsing with online monitoring, and a hot air circulation drying tunnel (90-200°C).

2. Enameling Module: Features automatic servo-driven roller coating and electrostatic coating machines (60-80kV) for high transfer efficiency.

3. Firing/Curing Module: Continuous gas radiant tube or electric heating furnace with multi-zone temperature control (750~850°C).

4. Control & Environmental: PLC touch screen control (12-inch) with MES data interaction. Includes oil-water separators and dust filters for eco-friendly operation.

💡 Key Functions & Features
Unmanned Operation Achieves continuous operation through degreasing, coating, and firing without manual intervention, ensuring batch consistency.
High Compatibility Supports over 10 oven models with recipe storage. Ideal for mixed-line production of liners, door panels, and racks.
Precise Control PLC monitoring of flow rates and temperatures (±3°C precision) ensures high gloss (≥90GU) and strong adhesion.
Modular Design Independent functional modules allow for easy expansion of production capacity without replacing the entire line.
🏢 Professional Expertise
Production Base

A professional manufacturer engaged in research, development, and manufacturing of high-end enamel equipment. As a national high-tech enterprise and member of the China Enamel Industry Association, the manufacturer holds over 100 patents for intelligent cleaning and firing production lines.

Global Customers
Frequently Asked Questions
1. How long does it take to produce the equipment?
The standard production cycle for a complete coating line is 30-70 days, depending on customization requirements and capacity configurations.
2. What information is needed for an accurate quote?
Please provide workpiece types, maximum dimensions, weight range, expected daily output, preferred coating process (powder/liquid/enamel), and available factory space.
3. Do you provide on-site installation services?
Yes, we provide turnkey installation. Professional engineers will handle setup and testing at your factory, typically taking 30-60 days depending on complexity.
4. What kind of after-sales support is available?
We offer a 12-month warranty, remote technical debugging within 2 hours, maintenance manuals, and international delivery of spare parts within 3-7 days.
5. Can the line handle different workpiece shapes simultaneously?
Yes, the dual-mode design (wet spray and dry electrostatic) allows the system to process both flat panels and irregular liners/racks on the same production line.
6. Is the equipment compliant with environmental standards?
Absolutely. Our modules include oil-water separation, pulse-jet bag filters, and wastewater neutralization to meet international emission standards.

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